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Packaging Line Integration Systems

From system engineering through delivering and commissioning the packaging line, the experts at NCCAS help our clients take care of each step in the process of deploying an integrated packaging line into their manufacturing facility.

Food packaging line integration
NCCAS Employees

NCC Automated Systems specializes in making our customers’ lives easier by taking on the system design and integration aspects of a packaging line project. We sweat the details so they can focus on the bigger picture within their facility.

Because we’re not locked into using only one equipment manufacturer in our system designs, we’re able to research and select the best equipment for the application. This process assures a high rate of success for each project we’re involved in.

Benefits of an Integrated Packaging Line from NCC

Our team is a leader in developing a wide range of turnkey packaging solutions. We offer solutions for feeding, orienting, weighing, filling, bagging, pouching, wrapping, conveying, cartoning, case packing, and palletizing.

The benefit of working with NCCAS, because we’re an expert integrator, is:

TURNKEY SYSTEMS & PROVEN PROCESSES: We provide a fully engineered turnkey system taking  care of all the steps for you. Our proven process includes conveyor design, packaging line design, engineering, integration, testing, commissioning, and start-up. Our process has been tested and perfected over our 30 years of experience. 

A GUARANTEED OEE: We evaluate line performance expectations and guarantee an achievable OEE,  and our clients only need to come back to us since we provide all equipment.  If we cannot prove that the line is running at the OEE, they’re not releasing the final payment to us – until we make it work (at our expense).

LOW TOTAL COST OF OWNERSHIP: Our clients may pay a slightly higher initial cost for us to provide a turnkey system – but in the end, the Total Cost of Ownership (includes the time they’d be down, not making product) is far lower than if they did it themselves and failed.

FIXED PRICE: We can offer a fixed price– the whole system at a fixed dollar amount; whereas if they did it themselves, they’d have to keep pouring money into it until it’s performing at expectations.

Often, our clients are piecemealing and self-managing the system assembly process. However, they could potentially miss design features, integration details, fail to account for accumulation requirements, efficient start/stop procedures, safety, ergonomics, changeover optimization, and reduced downtime for maintenance – there are quite a few steps! Instead, they end up putting together a system they thought would run at 85% OEE, and they can’t get above 50-60% OEE.

We have the experience to create new integrated packaging lines. We do this multiple times every year. Whether your project is simple or complex, we can help make the process go smoothly and efficiently, while catching considerations that may have otherwise fallen through the cracks.

NCC has successfully developed projects that have automated various operations. These projects have included pre-engineered conveyors, custom equipment, and related control systems. All projects were completed as specified. Based on my experience I would highly recommend NCC Automated Systems, Inc.

John Lochra

Plant Manager, Dole Fresh Vegetables

Conveyor Manufacturing

Industries Using an NCC Packaging Line Integration System

NCCAS provides integrated turnkey packaging lines and sub-systems to a number of industries and packaging types, including:

 

  • Proteins – RTE, portion packs, frozen, fresh
  • Bakery – breads, rolls, muffins, cookies, crusts, pizzas
  • Confectionary – bagged, pouches, wrapped, containers, bulk bag-in-box
  • Frozen Meals – bagged, pouched, wrapped, tray packed
  • Vegetables and Produce – bagged, tray packed, frozen, fresh
  • Snacks – bagged, pouched, tray packed
  • Coffee – bagged, pouch, containers
  • Personal Care Products – containers, wrapped, cartons

We specialize in the following packaging formats:

Primary Packaging

  • Flexible Packaging (Bags, Pouches, Wrapped products)
  • Rigid Packaging (cartons, trays, tubs, jars)

Secondary Packaging

  • Corrugate Cases, Trays, Wrapped Shippers
  • Plastic Bundled Packages
  • Plastic Trays and Totes

Tertiary Packaging

  • Pallets
  • Large Totes
  • Gaylord Containers
  • Super Sacks

 

Some of our packaging line equipment includes:

  • Wrapping and Bagging

  • Bulk Filling and Weighing

  • Conveying and Accumulation

  • Cooling and Freezer Feeds

  • Laning, Orienting, and Feeding

  • Cartons and Display Packing

  • Palletizing and Stretch Wrapping

  • Case Packing

  • Checkweighing, X-ray, Vision Inspection

We combine proven systems design and state-of-the-art controls into systems that work for your production, maintenance, and operators. 

OEM machine building

I am grateful for their proactive approach and feel that they contributed beyond their expected requirements to make this a successful project.

Clayton Styer

Pillsbury

INTEGRATED PACKAGING LINES & EQUIPMENT COMMONLY USED

Fruit on fabric conveyor

PRIMARY PACKAGING
SYSTEMS

Handpack conveyor

SECONDARY PACKAGING
SYSTEMS

Fruit on fabric conveyor

TERTIARY PACKAGING
SYSTEMS