A common problem we see with food packing processes is product-to-product consistency.  Operators and the equipment they use have a major impact on the line’s packing efficiency.

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Positive scales aren’t always the most efficient way to process products, as it requires the operator to select from the raw material, weigh the portion, and then place the correct amount on a tray. The best approach for many products is to use a takeaway scale that calculates the right portion to select from a bulk tote or bin which allows for faster processing and improved product quality due to less direct handling. Improving yield management requires manufacturers to pack consistently within the net weight targets across all of the operator stations.

If operators are consistently over-packing, they are giving away too much product. When they underpack repeatedly, retailers will adjust their payments accordingly or may issue fines due to the discrepancies. Controlling each operator at each station and measuring every batch’s total weight according to the raw material allows you to prevent costly over- or under-packing.

Our Solution: 

Producers who utilize simple scales will have a slower processing speed. The need to take a portion, weigh it, adjust (based on the weight value) to reach the required net weight, and then place it on a tray greatly increases each station’s efficiency.  MARCO uses smart scales that are configurable for any kind of application. Our takeaway scales let operators know how much raw material to remove from a bulk container, and immediately place it on the tray. By removing these additional processing steps, manufacturers can operate at greater speed without sacrificing the accuracy of their product weigh.