4 Instances the Alpine Conveyor is Best for Compact Manufacturing Spaces

Posted by Kevin Mauger | May 5, 2020 9:00:00 AM

NCC’s Alpine Conveyor boasts a host of potential applications and can be used in a number of circumstances, but we’ve found that it’s best in manufacturing facilities that need solutions to do these four things: 

1Convey product to another elevation in a compact space using a gentle slope

2Move product is too fragile or unstable to be vertically conveyed using a “pinching” mechanism
3 Accumulate or buffer products in a compact space

4Keep efficiency high and avoid bottlenecks during product accumulation and transfer

 

Here’s how the Alpine Conveyor meets these needs.

 

 

Elevate or lower products in a compact space

 

FlexMove circleUsing a gentle slope, the Alpine Conveyor is built to accommodate vertical product transfer in tight spaces. This allows you to maximize vertical space when floor space is limited. For products that need a shallow incline, the system can be configured to add more serpentine layers to adequately accommodate this need. Note that due to the general long total length of Alpines, they typically require the use of wheel bend corners. This limits available conveyor widths to 65, 85, 105 and 150 mm due to the diameter restrictions of the wheels.

 

 

Convey vertically without grabbing the product or container

 

Some other solutions for vertical conveying require the product to be pinched or grabbed during the process. For products or containers that are more fragile or that cannot be conveyed in this manner, the Alpine Conveyor is a great solution. The conveying medium is configurable, so even for products that might slip on a traditional belt, a different, higher friction material can be substituted. 

 

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Compact solution for product accumulation/buffering

 

A great use-case for the Alpine Conveyor is as a vertical accumulation or buffering solution. Rather than using valuable floor space for accumulating in a jug handle or other more cumbersome buffering zone, the Alpine Conveyor intelligently uses vertical space to:

  • handle products merging from one process to another, potentially slower process,
  • give products time to cool, dry, or cure, and
  • reduce the effects of machinery failures. It will accumulate the products from an upstream machine while the downstream machine in the line is being repaired or adjusted. 

 

 

Avoid bottlenecks during product accumulation and transfer

 

The Alpine Conveyor keeps a constant sequence while buffering or accumulating products. Its quick transfer capabilities ensure the efficient utilization of machines with different speeds. A simple merge or divert mechanism quickly brings the Alpine into off-line configurations, while in-line configurations simply integrate with the Alpine Conveyor for necessary product accumulation. 

 

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About NCC and the Alpine Conveyor line, FlexMove

 

The Alpine Conveyor is one of many in the FlexMove line, a series of high performance, aluminum, flexible chain conveyors that we at NCC can integrate into any automation system. We are leaders in the United States in integrating this unique line into automation systems, particularly for those in the food packaging and medical equipment manufacturing industries. This product line is: 

  • Configurable: As a modular single conveyor or entire system, the conveyors and system configurations available make the FlexMove series ideal for semi-custom/configurable designs needed in any manufacturing facility. 
  • Compact: These conveyors can be configured to meet any space restrictions, including bending around tight corners.
  • Convenient: FlexMove conveyors can be easily integrated into existing automation systems or an entire FlexMove system.

 

Call NCC at (215) 721-1900 to learn more about the Alpine Conveyor, or download our brochure on this product line today. We look forward to hearing from you!

 

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Topics: Conveyor Equipment

Written by Kevin Mauger

Kevin Mauger started working for NCC the day after graduating from college and bought the company 12 years into his career. The company has grown roughly 600% since. In 2017, a dream came true, where in a Surprise Announcement to the company, he gave almost half of his company to the employees. His vision for NCC is to support the entrepreneurial spirit of his team and realizes his purpose is to create the perfect environment to do so. Personally, his life is centered around spending time with his family, figuring out a way to get out deep sea fishing, and supporting his Philadelphia Eagles.

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NCC Automated Systems is a Full Service Automation Systems Integrator with over 30 years of experience. In addition to integrating some of the world’s best automation equipment solutions, we also offer in house mechanical and electrical design and manufacturing. We can provide complete turnkey solutions or just equipment.

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